Wire and Cable Extrusion Line

We give the best Services

Satyatechsolution is a trusted manufacturer, supplier, and exporter of Wire and Cable Extrusion Lines, offering reliable and cost-effective solutions to meet diverse industrial requirements. Our Cable Extrusion Lines are competitively priced and designed to deliver consistent performance, efficiency, and durability. We maintain ready stock of standard models and ensure smooth and timely exports, including PVC cable extrusion lines, at the best market prices.

Our cable extrusion lines, wire extrusion machines, and extrusion cable equipment are widely used for fine wire applications with highly expanded insulation. The machines are available in various specifications and can also be customized according to the specific needs of our clients.

Due to their high performance, reliability, and competitive pricing, our products are in strong demand across multiple industries. At Satyatechsolution, we are committed to safe packaging, timely delivery, and complete customer satisfaction.

50+35 MM PVC INSULATION EXTRUSION LINE

High-performance 50+35 PVC Insulation Extruder Line designed for uniform insulation,
stable output, and continuous production of single-core house wires, automotive wires, LED
Wires, Ideal for small to medium-scale wire & cable manufacturing units.

Technical Details
Extruder size 50 mm Motor power 15hp Output 70-90 kg/hr Material compatibility: PVC Screw type: Nitride/ alloy steel Extruder size 35 mm Motor Power: 5 HP Output Capacity: 20–25 kg/hr

General Specifications
Wire size Range: 0.5 sq. mm to 6sq. mm Line speed: up to 300m/min Cooling system water cooling trough Power supply: 415V, 3 phase Control system: PLC/ VFD Based control panel

Complete line composition
Pay- off stand / motorized pneumatic pay off 50 mm Main Extruder 35 mm Jocky type Extruder Cooling water tank single pass / Dual pass Self -Centering Head Spark tester Diameter control unit (optional) Capstan unit Tak Up Machine

Key future
Uniform and consistent insulation thickness
High speed and stable extrusion process Energy-efficient drive system Easy colour and stripe change Heavy duty industrial construction Low maintenance and long operational life

Applications
House wiring cables
Single core PVC Insulated wires
Led wires
Auto wires

65+45 MM PVC INSULATION EXTRUSION LINE

High-performance 65+45 PVC Insulation Extruder Line designed for uniform insulation,
stable output, and continuous production of single-core, Building wires, flate cable, flexible
& control cable, Automotive & industrial wires. Ideal for small to medium-scale wire & cable
manufacturing units.

Technical Details
Extruder size 80 mm Motor power 30hp Output 150-200 kg/hr Material compatibility: PVC, FR PVC, FRLS, HR Screw type: Nitride/ alloy steel Extruder size 50 mm Motor Power: 15 HP Output Capacity: 20–25 kg/hr Heating zone: 4-6 zone

General Specifications
Wire size Range: 0.5 sq. mm to 10sq. mm
Line speed: up to 500m/min Cooling system water cooling trough Power supply: 415V, 3 phase Temperature control PID Digital controller Control system: PLC/ VFD Based control panel

Complete line composition
Pay- off stand / motorized pneumatic pay off 80 mm Main PVC Extruder
50 mm Jocky type Extruder Cooling water tank single pass / Multi pass Self -Centering Head Powder Machine
Mixer Machine Spark tester (optional)
Diameter control unit (optional) Haul- Off /Capstan unit Meter counter Tak Up Machine

Key future
Uniform and consistent insulation thickness
High speed and stable extrusion process Energy-efficient drive system Insulation & sheathing in one line High output & uniform coating Heavy duty industrial construction
Low maintenance and long operational life
Suitable for CU / AL Conductors

Applications
House wiring cables
Building wires
Led wires
Automotive & industrial wires
Flate Cables

80/50 MM INSULATION & SHETTHING EXTRUSION LINE

High-performance 80+50 PVC/XLPE Insulation & Sheathing of copper and Aluminium cables.
Suitable for industrial Wire & Cable Manufacturers.

Technical Details
Extruder size 80 mm Motor power 22-30hp
Output 150-200 kg/hr Material compatibility: PVC/FR/ FRLS/ XLPE Conductor type: Copper / Aluminium Screw type: Nitride/ alloy steel Extruder size 50 mm Motor Power: 7.5 HP
Output Capacity: 20–25 kg/hr Heating zone: 4-6 zone

General Specifications
Wire size Range: 0.5 sq. mm to 10sq. mm Line speed: up to 300-500m/min Cooling system water cooling trough Power supply: 415V, 3 phase Temperature control PID Digital controller Control system: PLC/ VFD Based control panel

Complete line composition
Pay- off stand / motorized pneumatic pay off 80 mm Main PVC Extruder
50 mm Co- Extruder Cooling water tank single pass Self -Centering Head Powder Machine Mixer Machine Spark tester (optional) Diameter control unit (optional) Haul- Off /Capstan unit
Tak Up Machine

Key future
Uniform and consistent insulation thickness
High speed and stable extrusion process Energy-efficient drive system Easy colour and stripe change Heavy duty industrial construction Low maintenance and long operational life

Applications
House wiring cables
Industrial power cables
PVC Sheathed cables
Copper & Aluminium Conductors
Flate Cables