We give the best Services
Satyatechsolution is a trusted manufacturer, supplier, and exporter of Wire and Cable Extrusion Lines, offering reliable and cost-effective solutions to meet diverse industrial requirements. Our Cable Extrusion Lines are competitively priced and designed to deliver consistent performance, efficiency, and durability. We maintain ready stock of standard models and ensure smooth and timely exports, including PVC cable extrusion lines, at the best market prices.
Our cable extrusion lines, wire extrusion machines, and extrusion cable equipment are widely used for fine wire applications with highly expanded insulation. The machines are available in various specifications and can also be customized according to the specific needs of our clients.
Due to their high performance, reliability, and competitive pricing, our products are in strong demand across multiple industries. At Satyatechsolution, we are committed to safe packaging, timely delivery, and complete customer satisfaction.
RBD MACHINE FOR ALLUMINUM & COPPER (ROD BREAKDOWN MACHINE)
- Technical Details
Machine Type: Rod Breakdown Machine
Material: Aluminium / copperInput rod size: 8.0mmOutput wire 1.2 -3.0 mmbMotor power 75 – 160 HP Drawing Speed 12-18m/sec Production output 800 -1200kg/hour Type wet drawing Capstan Diameter 450 – 560mm Number of Blocks 9/11/13/15 Control Panel: PLC/VFD Based Power supply 415V,3 Phase
- Complete RBD Line Includes
Rod Pay-off Stand Drawing Coolant Pointing machine Butt welding Lubricant tank Spooler
Electric control panel Dai set
- Key future
Heavy duty MS fabricated structure
High efficiency AC motors Uniform wire diameter & smooth finish vLow maintenance & long life dies Energy efficient design Easy operation & safety guards
INTERMEDIATE WIRE DRAWING MAHINE
- Technical Details
Input 3.0 mm
Output 0.6 -1.2 mm
Motor 25 – 40 HP
Speed 18 – 25 m/sec
Output 300 – 6000 kg/hour
No. of Dies 7 – 9;
- General Specifications
Wire size Range: 0.5 sq. mm to 10sq. mm
Line speed: up to 500m/min Cooling system water cooling trough Power supply: 415V, 3 phase Temperature control PID Digital controller Control system: PLC/ VFD Based control panel
- Complete line composition
Pay- off stand / motorized pneumatic pay off 80 mm Main PVC Extruder
50 mm Jocky type Extruder Cooling water tank single pass / Multi pass Self -Centering Head Powder Machine
Mixer Machine Spark tester (optional)
Diameter control unit (optional) Haul- Off /Capstan unit Meter counter Tak Up Machine
- Key future
Uniform and consistent insulation thickness
High speed and stable extrusion process Energy-efficient drive system Insulation & sheathing in one line High output & uniform coating Heavy duty industrial construction
Low maintenance and long operational life
Suitable for CU / AL Conductors
- Applications
House wiring cables
Building wires
Led wires
Automotive & industrial wires
Flate Cables
FINE WIRE DRAWING MACHINE
- Technical Details
Input 1.2 mm
Output 0.2 – 0.5 mm
Motor power 15 – 25 HP
Speed 25 – 30 m/sec
Output 80 – 150kg/hour
Application Flexible cable, House wire
- General Specifications
Wire size Range: 0.5 sq. mm to 10sq. mm Line speed: up to 300-500m/min Cooling system water cooling trough Power supply: 415V, 3 phase Temperature control PID Digital controller Control system: PLC/ VFD Based control panel
- Complete line composition
Pay- off stand / motorized pneumatic pay off 80 mm Main PVC Extruder
50 mm Co- Extruder Cooling water tank single pass Self -Centering Head Powder Machine Mixer Machine Spark tester (optional) Diameter control unit (optional) Haul- Off /Capstan unit
Tak Up Machine
- Key future
Uniform and consistent insulation thickness
High speed and stable extrusion process Energy-efficient drive system Easy colour and stripe change Heavy duty industrial construction Low maintenance and long operational life
- Applications
House wiring cables
Industrial power cables
PVC Sheathed cables
Copper & Aluminium Conductors
Flate Cables
ANNEALING MACHINE
| Parameter | Specification |
|---|---|
| Wire Material | ETP Copper |
| Wire Diameter Range | 0.20 mm – 4.00 mm |
| Heating Type | Electric Resistance / Gas Fired (Optional) |
| Max Annealing Temperature | 350°C – 650°C |
| Temperature Control | Digital PID Controller |
| Temperature Accuracy | ±5°C |
| Heating Chamber Capacity | 300 kg – 2000 kg (Customizable) |
| Heating Elements | High Temperature Alloy |
| Cooling Type | Natural Cooling / Water Quench |
| Cycle Time | 3 – 8 Hours (Depending on Load) |
| Insulation Material | Ceramic Fiber Insulation |
| Power Supply | 3 Phase, 415V, 50Hz |
| Power Consumption | 25 – 90 kW (Model Based) |
HIGH SPEED BUNCHER MACHINE
- Performance Advantages
Compact Design
High Production Output
Low Vibration
Long Bearing Life
Easy Maintenance
Uniform Lay Length
- Machine Structure
Heavy Duty Ms Fabricated Body
Dynamic Balancing System
Auto Wire Break Detection
Emergency Stop System
Low Noise Operation
- Applications
Flexible Wire
Manufacturing
Multi Strand Conductors
House Wire
Automotive Wire
| Parameter | Specification |
|---|---|
| Wire Material | Copper / Aluminium |
| Single Wire Dia | 0.08 – 1.20 mm |
| No. of Wires | 7 / 12 / 19 / 24 / 37 (Customizable) |
| Max Bunching Speed | 1500 – 2500 RPM |
| Production Speed | Up to 25 m/s |
| Bobbin Size | 300 / 400 / 500 mm |
| Main Motor | 7.5 – 22 kW |
| Traverse System | Automatic |
| Tension Control | Magnetic / Pneumatic |
| Lay Length Control | Adjustable |
| Control Panel | PLC Based |